MOBILIS INDUSTRY 4.0 is a continues effort of automation between the process interfaces and data exchange in manufacturing.
Customized Prosthetics and Orthotics is usually a handcraft trade and not industrialized. MOBILIS is the first one worldwide to transform Prosthetic and Orthotic manufacturing to this level. This initiative will maintain high quality levels, transparency, reproducibility, sustainability and documentation in manufacturing and provision of assistive devices.
We are including smart cyber-physical systems, the “Internet of things”, cloud computing, cognitive computing and meaningful technologies wherever it makes sense. The modular structured smart factory allows cyber-physical systems to the monitor and guide physical processes and helps us to make decentralized decisions at any point of the process chain.
3D scanning supports highly accurate and individual measures f our patients.
The optical scanner enables us to electronically capture a high-resolution 3D model of our patient in seconds – without any patient contact or the mess and discomfort of plaster. After saving the files, the designer at MOBILIS can immediately start the workflow.
CAD (Computer Aided Design) RECIFICATION
Powerful software tools are used to design any type and complexity of body parts to an accurate digital model. The software allows our Orthotic and Prosthetic designer to implement knowledge and expertise to a device design like never before and realizes complex design approaches in the most efficient manner. It increases the accuracy of the fit and ensures best function in the device.
The cloud computing allows us to access, store, manage, and process data from different locations. This helps us rapidly provisioned with minimal management effort. We achieve the highest data safety while maintaining best security measures. The manufacturing process can be supervised from any location and we are able to generate and analyse valuable manufacturing data to continuously improve the output quality of our products.
EDP (Electronic Data Process) in manufacturing
MOBILIS use automated methods to process manufacturing and patient data. This makes relatively simple, repetitive activities to process large volumes patient information. For an error free fast production. Our clinician can access the data from any satellite locations, give a command for production staff. One route production route will make sure the perfect finishing.
Our 7-axis robotic milling system is the fastest, most versatile carving solution and allowing us to create large varieties of model types for the production of orthotics, prosthetics and custom moulded seats. The robot is very precise and able to carve any material. With the automated feeding line, our system works 24/7, remotely controlled and supervised to save time and provide faster delivery.
ELECTRONIC LINE ASSEMBLY
All our product designs and assembly instructions are delivered through the Electronic Line Assembly Management System (ELAM), guides and instructs our production staff through the whole manufacturing process Visual support of complex steps and material selection ensures an efficient production with 0% error probability. The system ensures a stable process for best quality while increasing efficiency and staff satisfaction.
3D printing is an amazing technology open the doors for future prosthetic and orthotic industry. 3D printing is unlikely to replace many traditional manufacturing methods yet there are many ap-plications where a 3D printer is able to deliver a design quickly, with high accuracy from a functional material.
One of the biggest concerns for us is how to manufacture a device as efficiently as possible. Most devices require a large number of manufacturing steps to be produce by traditional technologies.
Understanding the advantages of 3D printing allows us to make better decisions when selecting a manufacturing process and enables them to deliver an optimal product. 3D printing gives us a large amount of design freedom and enables the easy creation of very complex geometries. This allow us to revise our traditional design thinking and develop new products with better outcomes for our patients.